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Head Honcho
New
#75
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What's New for 2025: Jeep® Wrangler / Jeep Wrangler 4xe

Auburn Hills, Mich. September 17, 2024 - Backed by more than 80 years of 4x4 engineering expertise, the 2025 Jeep® Wrangler is the most recognizable and capable vehicle on the planet. Jeep Wrangler builds on the brand’s goal to deliver freedom of choice, offering an unmatched combination of leading off-road capability, iconic Jeep design, open-air freedom, advanced powertrains and a refined interior, as well as a host of innovative safety and advanced technology features, including the class-exclusive plug-in hybrid Wrangler 4xe, the best-selling PHEV in America three years in a row.

With capability at its core, Jeep Wrangler is built on a body-on-frame design with a front and rear five-link suspension system, solid axles and available electronic lockers. To meet the capability needs of the most avid off-road enthusiasts, Wrangler offers a full-float Dana rear axle, available factory-installed 8,000-lb.-capacity Warn winch, a maximum 5,000 pounds of tow capability and unmatched maximum crawl ratios up to 100:1.

Inside, side-curtain airbags are standard in the first and second rows. Wrangler features a standard 12.3-inch Uconnect 5 touchscreen radio with standard wireless Apple CarPlay and Android Auto, plus the available Trails Offroad trail guides and available 12-way power adjustable Nappa leather front seats. Available Blind-spot Monitoring, Rear Cross Path detection, adaptive cruise control further Wrangler’s refinement.

For 2025, freedom of choice defines the available powertrains, including a standard 3.6-liter Pentastar V-6 paired exclusively with a six-speed manual transmission, a 2.0-liter turbocharged inline four-cylinder coupled to an eight-speed automatic, a 6.4-liter V-8 HEMI® engine, rated at 470 horsepower, and the class-exclusive plug-in hybrid 4xe. Jeep Wrangler 4xe is powered by a 2.0-liter turbocharged gas engine, two electric motors and a high-voltage battery pack, delivering 49 miles per gallon equivalent (MPGe), 21 miles of all-electric range and zero range anxiety.

The Jeep Wrangler 392 Final Edition continues into the 2025 model year. The fastest and most powerful Wrangler yet features a 6.4-liter, 470-horsepower, V-8 engine with 470 lb.-ft. of torque, the standard Xtreme 35 Package with 17-inch beadlock-capable wheels, 35-inch all-terrain tires, 4.56 axle ratio, 1.5-inch factory lift and swing gate reinforcement, plus two-mode dual exhaust, cold-air intake hood with water separator and more.

What’s New for 2025

  • Power locks and power windows now standard on all Wrangler models

  • New ‘41 exterior paint color; military olive drab-inspired

  • Active Cabin Ventilation (available) allowing customers to better pre-ventilate cabin via mobile app before entering the vehicle


Highlights

  • Most capable SUV ever:

    • Unmatched crawl ratios up to 100:1

    • Legendary go-anywhere capability with four advanced 4x4 systems: Command-Trac, Rock-Trac (part-time and full-time), Selec-Trac

    • Uncompromising approach (47.4 in.), departure (40.4) and breakover angles (26.7) with 12.9 inches of ground clearance (Wrangler ICE)

      • Jeep Wrangler Rubicon and Willys ICE models offer Xtreme 35 Tire Package, delivering extreme capability, including best-in-class breakover angle of 32.4 degrees, straight from the factory with a factory warranty

    • Every Wrangler is equipped with Dana solid axles, two-speed transfer case, traction control, tow hooks, four-wheel disc brakes and skid plates

    • To accommodate upsizing to larger wheels and tires, Dana 44 HD full-float rear axle available on Rubicon models

      • Typically found on heavy-duty commercial trucks, design consists of a wheel hub assembly that is separate from the axle shaft, with a spindle bolted to the axle tube that supports the wheel hub via a pair of wheel bearings

    • Willys model includes standard rear locker and 33-inch tires

    • When equipped with the automatic transmission, Rubicon X ICE models feature

    • factory-installed 35-inch tires, integrated off-road camera, steel bumpers

    • Factory-installed 8,000-lb.-capable Warn winch available on Rubicon models

  • Iconic Jeep Wrangler design features:

    • Signature seven-slot grille with black textured slots, neutral gray metallic bezels and body-color surround

    • Trail-ready antenna integrated into the front windshield

    • 10 standard and optional wheel designs, from 17 to 20 inches

      • For 4xe, five standard and optional wheel designs, from 17 to 20 inches

  • Multiple open-air freedom options include standard soft-top, two hardtops, Sunrider for hardtop and exclusive Sky One-touch powertop

  • Wide array of powertrain options include:

    • 2.0-liter turbocharged I-4 engine: 270 horsepower and 295 lb.-ft. of torque, paired with eight-speed automatic transmission

    • 3.6-liter V-6 engine: 285 horsepower and 260 lb.-ft. of torque, paired exclusively with six-speed manual transmission

    • 6.4-liter V-8 engine: 470-horsepower and 470-lb.-ft. of torque, paired with eight-speed automatic transmission

    • 4xe plug-in hybrid powertrain: 2.0-liter turbocharged gas engine, two electric motors, eight-speed automatic transmission and a high-voltage battery pack, delivering 49 MPGe, 21 miles of all-electric range and zero range anxiety

  • More than 85 available safety and security features include:

    • Standard side-curtain airbags in first and second rows

    • Second-row outboard seatbelts with pretensioners and load limiters

    • Advanced cruise control with stop standard on Sport S and above

    • Blind-spot Monitoring and Rear Cross Path detection standard on Rubicon X and Rubicon 392 (available on other trims, standard on 4xe)

    • ParkView rear backup camera, traction control and electronic stability control with electronic roll mitigation standard on all models

  • Authentic interior design with premium features and technology:

    • Standard improved hands-free voice recognition

    • Available 12-way power adjustable front seats

    • Standard premium cabin package on Rubicon X for a quieter ride

    • 12.3-inch touchscreen with Uconnect 5 featuring:

      • Five user profiles with customizable settings

      • Wireless Apple CarPlay and Android Auto

      • Fully customizable home screen

      • Simultaneous connectivity for two Bluetooth phones

      • Alexa Home to Car functionality

      • Jeep app

      • SiriusXM 360L platform with Personalized Stations Powered by Pandora

      • TomTom navigation with live traffic updates

      • Maps OTA updates

      • 4G LTE Wi-Fi hotspot

      • Up to seven USB ports for both rows

      • Standard 12-volt accessory outlets and available 115-volt AC outlet

      • First built-in off-road adventure trail guides by Trails Offroad

        • Downloaded through Uconnect 5 and displayed on the 12.3-inch screen

        • Offers detailed trail guides for more than 62 Jeep Badge of Honor trails with difficulty ratings, route descriptions and key waypoints

        • Premium subscription unlocks more than 3,000 trail guides


Jeep Wrangler 4xe Highlights

  • 49 MPGe

  • 21 miles of pure-electric operation for most daily commutes and hours on the trail

  • Jeep Wrangler 4xe powertrain integrates:

    • 2.0-liter turbocharged I-4

    • Engine-mounted motor generator unit

    • Transmission-mounted motor generator unit integrated into eight-speed automatic transmission

    • 400-volt, 17-kWh, 96-cell, lithium-ion, nickel manganese cobalt battery pack

  • TorqueFlite eight-speed automatic transmission

  • Powertrain output is 375 horsepower and 470 lb.-ft. torque

  • Select Wrangler 4xe models offer a Jeep 4xe Power Box that features four 120-volt outlets with 30 amps of total output, allowing the battery pack to power external devices, such as phones and tablets

  • Jeep Wrangler 4xe’s E Selec modes allow the driver to tailor the hybrid powertrain to best suit each trip, whether it is filling the needs of most daily commutes in pure-electric operation, a night on the town or quietly exploring nature off-road

    • Hybrid: The default mode blends torque from the 2.0-liter engine and electric motor.

    • In this mode, the powertrain will use battery power first, then add in propulsion from

    • the 2.0-liter turbocharged I-4 when the battery reaches minimum state of charge

    • Electric: The powertrain operates on zero-emission electric power only until the battery reaches the minimum charge or the driver requests more torque (such as wide-open throttle), which engages the 2.0-liter engine

    • eSave: Prioritizes propulsion from the 2.0-liter engine, saving the battery charge for later use, such as EV off-roading or urban areas where internal combustion propulsion is restricted. The driver can also choose between Battery Save and Battery Charge during eSave via the Hybrid Electric Pages in the Uconnect monitor

  • 4xe offered unmatched crawl ratios up to 77.2:1

  • Legendary go-anywhere capability with four advanced 4x4 systems: Command-Trac,

  • Rock-Trac (part-time and full-time) and Selec-Trac

  • Uncompromising approach (43.9 in.), departure (37.0) and breakover angles (22.6) with

  • 10.9 inches of ground clearance

  • Every Wrangler 4xe is equipped with Dana solid axles, two-speed transfer case, traction control, tow hooks, four-wheel disc brakes and skid plates

  • Willys 4xe model includes standard rear locker and 33-inch tires

  • Rubicon X 4xe model features Nappa leather seats with 12-way power driver and front passenger seats, body color hardtop, Uconnect 5 with integrated navigation and forward-facing off-road camera


Model Lineup
For 2025, the Wrangler ICE lineup consists of seven models:

  • Sport

  • Sport S

  • Willys

  • Sahara (four-door only)

  • Rubicon

  • Rubicon X

  • Rubicon 392 (four-door only)


For 2025, the Wrangler 4xe lineup consists of six models (four-door only):

  • Sport S 4xe

  • Willys 4xe

  • Sahara 4xe

  • Rubicon 4xe

  • Rubicon X 4xe

  • High Altitude 4xe (late availability)


Available Exterior Colors

  • Anvil

  • Black

  • Bright White

  • Fathom Blue

  • Firecracker Red

  • Granite Crystal

  • Hydro Blue

  • ‘41 (NEW)


Available Interior Colors

  • Black

  • Black/Mantis Green (High Altitude 4xe only)


Head Honcho
New
#67
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Wheel Bolts


TrimTorqueLug Bolt SizeSocket SizeHub Size
Sport130 ft. lbs. [176 Nm]M14 x 1.5022 mm71.5 mm
Overland130 ft. lbs. [176 Nm]M14 x 1.5022 mm71.5 mm
Mojave130 ft. lbs. [176 Nm]M14 x 1.5022 mm71.5 mm
Rubicon130 ft. lbs. [176 Nm]M14 x 1.5022 mm71.5 mm


All wheels should be torqued in a star pattern while on the ground.

Head Honcho
New
#66
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Wheels


PartNmft. lbs.in. lbs.
Spare tire winch belt20 Nm15 ft. lbs.-
Tire pressure sensor nut1.4 Nm-12 in. lbs.
Head Honcho
New
#65
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Transmission


Automatic Transmission

PartNmft. lbs.in. lbs.Notes
Engine to bell-housing bolt49 Nm36 ft. lbs.-
Extension housing to transmission bolt27 Nm20 ft. lbs.-
Manual park release lever shaft nut10 Nm-89 in. lbs.
Manual park release cable to transmission20 Nm15 ft. lbs.-
Manual park release grommet to bracket9 Nm-79 in. lbs.
Manual park release lever to transmission shaft20 Nm15 ft. lbs.-
Manual park release shield to transmission17 Nm12 ft. lbs.-
Output shaft flange nut60 Nm44 ft. lbs.-
Output speed sensor bolt8 Nm-71 in. lbs.
Park pawl lock rod guide plate bolt10 Nm-89 in. lbs.
Park pawl shaft plug35 Nm26 ft. lbs.-
Shifter assembly bolts9 Nm-79 in. lbs.
Transmission oil pan bolt10 Nm-89 in. lbs.
Transmission oil pan drain plug9 Nm-80 in. lbs.
Transmission oil fill plug35 Nm26 ft. lbs.-
Transmission oil pump housing to cover bolt5 Nm + 45° Turn-44 in. lbs. + 45° Turn
Torque converter to flex plate bolt55 Nm41 ft. lbs.-Replace fastener with new one.

NOTE: If old fastener must be reused, Loc-Tite must be applied to the threads.
Transmission mount to adapter30 Nm22 ft. lbs.-
Shift lever assembly to floor pan bolts8 Nm-70 in. lbs.
Transmission shift knob3 Nm-26.5 in. lbs.
Transfer case shift knob2 Nm-17 in. lbs.
Manual park release to shift lever assembly8 Nm-70 in. lbs.
Valve body bolt8 Nm-70 in. lbs.


Manual Transmission

PartNmft. lbs.in. lbs.
Cable Assembly Pass-Through9 Nm-80 in. lbs.
Countershaft Bearing Snap Ring Service Plug39 Nm29 ft. lbs.-
Cover Plug19 Nm14 ft. lbs.-
Detent Plug24 Nm18 ft. lbs.-
Drain Plug37 Nm27 ft. lbs.-
Fill Plug37 Nm27 ft. lbs.-
Input Shaft Sleeve Bolts11 Nm8 ft. lbs.-
Oil Separator Bolts9 Nm-84 in. lbs.
Output Shaft Locknut373 Nm275 ft. lbs.-
Range Position Switch3 Nm-24 in. lbs.
Rear Case Bolts29 Nm21 ft. lbs.-
Reverse Idler Bolts25 Nm18 ft. lbs.-
Selector Lever Cover Bolts20 Nm15 ft. lbs.-
Shift Cable Bracket to Transmission25 Nm18 ft. lbs.-
Shift Fork Pivot Bolts42 Nm31 ft. lbs.-
Shift Guide Plate Bolts12 Nm9 ft. lbs.-
Shift Lever Bolts39 Nm29 ft. lbs.-
Transmission Support Bracket to Transmission17 Nm12 ft. lbs.-
Head Honcho
New
#64
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Transfer Case (Part-Time and Selec-Trac)


PartNmft. lbs.in. lbs.
Case Half Bolts26 Nm19 ft. lbs.-
Drain Fill Plug28 Nm21 ft. lbs.-
Extension Housing Bolts26 Nm19 ft. lbs.-
Output Flange Nut225 Nm166 ft. lbs.-
Poppet Plug20 Nm15 ft. lbs.-
Range Lever Bolt30 Nm22 ft. lbs.-
Range Position Switch27 Nm20 ft. lbs.-
Shift Cable Adjustment Nut20 Nm15 ft. lbs.-
Shift Cable Grommet to Floor9 Nm-80 in. lbs.
Shift Motor (Actuator) Bolts12 Nm9 ft. lbs.-
Shifter Adjuster Plate to Handle20 Nm15 ft. lbs.-
Shifter Assembly to Base8 Nm-71 in. lbs.
Transfer Case Shift Bracket Bolts22.5 Nm16.5 ft. lbs.-
Transfer Case Shift Bracket Nut20 Nm15 ft. lbs.-
Transfer Case to Transmission Bolts60 Nm45 ft. lbs.-
Head Honcho
New
#63
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Suspension


Front Suspension

PartNmft. lbs.
Hub and bearing bolts102 Nm75 ft. lbs.
Hub and bearing nut136 Nm100 ft. lbs.
Lower control arm rear nut140 Nm + 145° Turn103 ft. lbs. + 145° Turn
Lower control arm front nut140 Nm + 145° Turn103 ft. lbs. + 145° Turn
Lower ball joint nut (initial torque)20 Nm15 ft. lbs.
Lower ball joint nut (iron knuckle - final torque)65 Nm48 ft. lbs.
Lower ball joint nut (aluminum knuckle - final torque)80 Nm59 ft. lbs.
Shock absorber lower bolt70 Nm + 55° Turn52 ft. lbs. + 55° Turn
Shock absorber upper bolt70 Nm + 55° Turn52 ft. lbs. + 55° Turn
Splash shield to knuckle10 Nm7 ft. lbs.
Stabilizer bar bolts63 Nm46 ft. lbs.
Stabilizer bar link upper nut93 Nm69 ft. lbs.
Stabilizer bar link lower bolt (left side)100 Nm74 ft. lbs.
Stabilizer bar link lower bolt (right side)80 Nm59 ft. lbs.
Track bar frame nut70 Nm + 115° Turn52 ft. lbs. + 115° Turn
Track bar axle bolt70 Nm + 115° Turn52 ft. lbs. + 115° Turn
Upper control arm front nut55 Nm + 185° Turn41 ft. lbs. + 185° Turn
Upper control arm rear bolt50 Nm + 135° Turn37 ft. lbs. + 135° Turn
Upper ball joint nut75 Nm55 ft. lbs.


Rear Suspension

PartNmft. lbs.
Lower Control Arm Front Bolt150 Nm + 65° Turn111 ft. lbs. + 65° Turn
Lower Control Arm Rear Bolt150 Nm + 60° Turn111 ft. lbs. + 60° Turn
Lower Track Bar Bolt135 Nm100 ft. lbs.
Power Hop Damper Axle Bracket Bolts70 Nm52 ft. lbs.
Power Hop Damper Bolt125 Nm92 ft. lbs.
Shock Absorber Lower Nut120 Nm89 ft. lbs.
Shock Absorber Upper Bolt120 Nm89 ft. lbs.
Stabilizer Bar Bolts55 Nm41 ft. lbs.
Stabilizer Bar Link Lower Nut95 Nm70 ft. lbs.
Stabilizer Bar Link Upper Bolt110 Nm81 ft. lbs.
Upper Control Arm Front Bolt150 Nm + 95° Turn111 ft. lbs. + 95° Turn
Upper Control Arm Rear Bolt150 Nm + 90° Turn111 ft. lbs. + 90° Turn
Upper Track Bar Bolt115 Nm85 ft. lbs.
Head Honcho
New
#62
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Steering


Steering Column

PartNmft. lbs.Notes
Bulkhead Bearing Bolt9 Nm7 ft. lbs.
Intermediate Shaft Coupler Lower Pinch Bolts54 Nm40 ft. lbs.Replace fastener with new one.
Intermediate Shaft Coupler Upper Pinch Bolts34 Nm25 ft. lbs.Replace fastener with new one.
Steering Column Nuts27 Nm20 ft. lbs.
Steering Wheel Nut50 Nm37 ft. lbs.Replace fastener with new one.


Steering Gear

PartNmft. lbs.Notes
Adjuster Screw Lock Nut45 Nm33 ft. lbs.
Power Steering Gear Bolts (Long)60 Nm + 170° Turn44 ft. lbs. + 170° TurnHold bolt, torque nut.
Power Steering Gear Bolts (Short)60 Nm + 135° Turn44 ft. lbs. + 135° TurnHold bolt, torque nut.
Power Steering Gear Pitman Shaft Nut240 Nm177 ft. lbs.
Power Steering Gear Pressure Line28 Nm21 ft. lbs.
Power Steering Gear Return Line28 Nm21 ft. lbs.


Steering Linkage

PartNmft. lbs.Notes
Drag Link Adjuster Clamp46 Nm34 ft. lbs.
Drag Link Inner Nut39 Nm + 125° Turn29 ft. lbs. + 125° TurnReplace fastener with new one.
Drag Link Outer Nut40 Nm + 125° Turn30 ft. lbs. + 125° TurnReplace fastener with new one.
Steering Damper Bolt68 Nm50 ft. lbs.Replace fastener with new one.
Steering Damper Bracket Nut75 Nm55 ft. lbs.
Steering Damper Nut75 Nm55 ft. lbs.Replace fastener with new one.
Tie Rod End Adjuster Clamp46 Nm34 ft. lbs.
Tie Rod End Nut40 Nm + 125° Turn30 ft. lbs. + 125° TurnReplace fastener with new one.


Steering Pump

PartNmft. lbs.in. lbs.
Power Steering Fluid Reservoir Bolt8 Nm-71 in. lbs.
Power Steering Hose Routing Bracket Bolt5 Nm-44 in. lbs.
Power Steering Pump Bracket Frame Bolts29 Nm21 ft. lbs.-
Power Steering Pump To Bracket Bolts8 Nm-71 in. lbs.
Pressure Line to Pump Bolt20 Nm15 ft. lbs.-
Head Honcho
New
#61
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Restraints


PartNmft. lbs.in. lbs.Notes
B-Pillar Impact Sensor Bolt8 Nm-71 in. lbs.
Clockspring Mounting Screw6 Nm-53 in. lbs.
Driver Airbag to Steering Wheel Bolts9 Nm-80 in. lbs.
Front Height Adjuster to Body Bolts45 Nm33 ft. lbs.-
Front Impact Sensor Nut11 Nm8 ft. lbs.-
Front Retractor Tensioner Bolt45 Nm33 ft. lbs.-
Front Retractor Tensioner Bracket to B-Pillar Bolts26 Nm19 ft. lbs.-
Front Retractor to B-Pillar Bolt45 Nm33 ft. lbs.-Replace fastener with new one.
Front Seat Belt Buckle Bolt45 Nm33 ft. lbs.-
Front Turning Loop to Height Adjuster Nut39 Nm29 ft. lbs.-
Passenger Airbag Mounting Bolts18 Nm13 ft. lbs.-
Rear Center Buckle to Seat Frame Bolt40 Nm30 ft. lbs.-
Rear Center Retractor Belt to Seat Bolt45 Nm33 ft. lbs.-
Rear Center Seat Belt Anchor and Right Outboard Buckle to Seat Frame Nut40 Nm30 ft. lbs.-
Rear Left Outboard Buckle to Seat Frame Bolt40 Nm30 ft. lbs.-
Rear Outboard Retractor to Floor Bolts40 Nm30 ft. lbs.-
Rear Outboard Seat Belt Anchor to Floor Bolt40 Nm30 ft. lbs.-
Rear Retractor to C-Pillar Bolt40 Nm30 ft. lbs.-
Rear Turning Loop to Sport Bar Bolt40 Nm30 ft. lbs.-
Seat Airbag Mounting Nut10 Nm-88 in. lbs.
Head Honcho
New
#60
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HVAC


 
PartNmft. lbs.in. lbs.
A/C Compressor Oil Drain Bolt10 Nm-88 in. lbs.
A/C Compressor Shaft Bolt14 Nm10 ft. lbs.-
A/C Compressor Stud11 Nm8 ft. lbs.-
A/C Condenser to Radiator Bolts5 Nm-45 in. lbs.
Discharge Line to A/C Compressor20 Nm15 ft. lbs.-
Discharge Line to A/C Condenser Nut20 Nm15 ft. lbs.-
Expansion Valve Bolts11 Nm8 ft. lbs.-
HVAC Case to Instrument Panel Reinforcement Bolts10 Nm-88 in. lbs.
Liquid Line to A/C Condenser Nut20 Nm15 ft. lbs.-
Receiver/Drier to Condenser Bolt22 Nm16 ft. lbs.-
Suction Jumper Line to A/C Compressor20 Nm15 ft. lbs.-
Suction Jumper Line to Suction Liquid Line Assembly Nut20 Nm15 ft. lbs.-
Suction Liquid Line Assembly to A/C Expansion Valve Nut20 Nm15 ft. lbs.-
Suction Liquid Line Assembly to Body Bolts9 Nm-80 in. lbs.
Head Honcho
New
#59
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Fuel Injection


PartNmft. lbs.in. lbs.
Accelerator pedal bolts12 Nm9 ft. lbs.-
Crankshaft position sensor bolt12 Nm9 ft. lbs.-
Fuel rail bolts7 Nm-62 in. lbs.
Oxygen sensor (downstream)43 Nm32 ft. lbs.-
Oxygen sensor (upstream)43 Nm32 ft. lbs.-
Throttle body bolts9 Nm-80 in. lbs.
Head Honcho
New
#58
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Fuel Delivery


PartNmft. lbs.in. lbs.
Fuel Fill Tube Clamp4 Nm-35 in. lbs.
Fuel Line Bundle To Transmission25 Nm18 ft. lbs.-
Fuel Pump Control Module Nuts6 Nm-53 in. lbs.
Fuel Rail To Intake Manifold Bolts7 Nm-62 in. lbs.
Fuel Tank Deflector To Cross Member Bolt8 Nm-70 in. lbs.
Fuel Tank Filler Tube Mounting Bracket Bolts6 Nm-53 in. lbs.
Fuel Tank Skid Plate Bolts95 Nm70 ft. lbs.-
Fuel Tank Strap To Skid Plate25 Nm18 ft. lbs.-
Head Honcho
New
#57
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Exhaust


PartNmft. lbs.in. lbs.
Catalytic converter to cylinder head bolts24 Nm18 ft. lbs.-
Exhaust Y-Pipe to catalytic converter flange bolts18 Nm13 ft. lbs.-
Front exhaust isolator bolts30 Nm22 ft. lbs.-
Exhaust resonator clamp bolt30 Nm22 ft. lbs.-
Heat shield nuts3 Nm-27 in. lbs.
Muffler clamp nut55 Nm41 ft. lbs.-
Muffler exhaust isolator bolts25 Nm18 ft. lbs.-
Head Honcho
New
#56
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Evap Canister


PartNmft. lbs.
Vapor canister to vehicle bolts6 Nm4 ft. lbs.
Head Honcho
New
#55
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Engine


Engine Block

PartNmft. lbs.in. lbs.Notes
Connecting Rod Cap Bolts20 Nm + 90° Turn15 ft. lbs. + 90° Turn-Replace fastener with new one.
Crankshaft Inner Main Bearing Cap M11 Bolts20 Nm + 90° Turn15 ft. lbs. + 90° Turn-
Crankshaft Outer Main Bearing Cap and Windage Tray M8 Bolts21 Nm + 90° Turn15 ft. lbs. + 90° Turn-
Crankshaft Position (CKP) Sensor To Engine Block M6 Bolt12 Nm9 ft. lbs.-
Crankshaft Side Main Bearing Cap (Tie Bolt) M8 Bolts30 Nm22 ft. lbs.-
Crankshaft Target Wheel To Counterweight Bolts11 Nm8 ft. lbs.-Replace fastener with new one.
Engine Block Ground Strap Bolt23 Nm17 ft. lbs.-
Engine Block Ground Strap To Frame Nut20 Nm15 ft. lbs.-
Engine Block Heater M6 Bolt12 Nm9 ft. lbs.-
Lower Oil Pan To Upper Oil Pan - Bolts9 Nm-80 in. lbs.
Lower Oil Pan To Upper Oil Pan - Nuts10 Nm7 ft. lbs.-
Oil Cooler To Oil Filter Housing Screws12 Nm9 ft. lbs.-
Oil Filter Housing Cap25 Nm18 ft. lbs.-
Oil Filter Housing/Oil Cooler To Engine Block M6 Bolts12 Nm9 ft. lbs.-
Oil Level Indicator To Cylinder Head Bolt18 Nm13 ft. lbs.-
Oil Pan Drain Plug27 Nm20 ft. lbs.-
Oil Pressure Sensor To Oil Filter Housing20 Nm-177 in. lbs.
Oil Pump Pick Up Tube Bracket To Windage Tray M6 Bolt12 Nm9 ft. lbs.-
Oil Pump Pick Up Tube To Oil Pump M6 Bolt12 Nm9 ft. lbs.-
Oil Pump Sprocket M8 Bolt26 Nm18 ft. lbs.-
Oil Pump To Engine Block M6 Bolts12 Nm9 ft. lbs.-
Piston Oil Cooler Jet To Engine Block Bolt6 Nm-53 in. lbs.
Upper Oil Pan To Engine Block M8 Bolts23 Nm17 ft. lbs.-
Upper Oil Pan To Rear Seal Retainer M6 Bolts10 Nm7 ft. lbs.-


Cylinder Head

PartNmft. lbs.in. lbs.Notes
Camshaft bearing cap10 Nm-89 in. lbs.
Camshaft chain tensioner (primary) bolt12 Nm9 ft. lbs.-
Camshaft chain guide (primary) bolt12 Nm9 ft. lbs.-
Camshaft chain idler sprocket bolt26 Nm19 ft. lbs.-
Camshaft chain LH tensioner (secondary) bolt12 Nm9 ft. lbs.-
Camshaft chain LH guide (secondary) bolt12 Nm9 ft. lbs.-
Camshaft chain RH tensioner (secondary) bolt12 Nm9 ft. lbs.-
Camshaft chain RH guide (secondary) bolt12 Nm9 ft. lbs.-
Camshaft position (CMP) sensor to cylinder head bolt9 Nm-80 in. lbs.
Cylinder head coolant pipe plug35 Nm26 ft. lbs.-Replace fastener with new one.
Cylinder head oil restrictor M8 plug18 Nm13 ft. lbs.-
Cylinder head cover M6 bolts12 Nm9 ft. lbs.-
Catalytic converter to cylinder head M8 bolts23 Nm17 ft. lbs.-
Fuel rail to lower intake manifold M6 bolts7 Nm-62 in. lbs.
Heater hoses to cylinder head cover bracket8 Nm-71 in. lbs.
Intake manifold (upper) M6 bolts10 Nm-89 in. lbs.
Intake manifold (lower) M6 bolts9 Nm-80 in. lbs.
Intake manifold support bracket lower M8 bolt25 Nm18 ft. lbs.-
Intake manifold support bracket upper nuts10 Nm7 ft. lbs.-
Oil control valve/cam phaser bolt - exhaust150 Nm118 ft. lbs.-
Oil control valve/cam phaser bolt - intake30 Nm + 45° Turn22 ft. lbs. + 45° Turn-
Oil temperature sensor to cylinder head11 Nm8 ft. lbs.-Replace fastener with new one.
Spark plug to cylinder head18 Nm13 ft. lbs.-
Throttle body support bracket bolt10 Nm7 ft. lbs.-
Throttle body support bracket bolt to front cover10 Nm7 ft. lbs.-
Variable valve timing solenoid to cylinder head cover bolt4 Nm-35 in. lbs.
Variable valve lift solenoid bolt10 Nm7 ft. lbs.-
Wire harness retainer bracket to LH cylinder head bolts10 Nm7 ft. lbs.-


Front Engine

PartNmft. lbs.
Coolant crossover housing to engine timing cover M6 bolts12 Nm9 ft. lbs.
Engine timing cover M6 bolts12 Nm9 ft. lbs.
Engine timing cover M8 bolt25 Nm18 ft. lbs.
Engine timing cover M10 bolts55 Nm41 ft. lbs.
Thermostat housing to coolant crossover M6 bolts12 Nm9 ft. lbs.
Vibration damper M16 bolt40 Nm + 105° Turn30 ft. lbs. + 105° Turn
Water pump to engine timing cover M6 bolts12 Nm9 ft. lbs.
Water pump to engine timing cover M8 bolt25 Nm18 ft. lbs.
Water pump to engine timing cover M10 bolt55 Nm41 ft. lbs.


Rear Engine

PartNmft. lbs.Notes
Flexplate to crankshaft bolts94 Nm69 ft. lbs.Replace fastener with new one.
Rear crankshaft oil seal retainer bolts12 Nm9 ft. lbs.
Torque converter to flexplate bolts42 Nm31 ft. lbs.Replace fastener with new one.
Trans to engine block bolts50 Nm37 ft. lbs.
Trans to upper oil pan bolts50 Nm37 ft. lbs.


Engine Mounting

PartNmft. lbs.
Left Engine Mount Bracket to Engine Block Bolts65 Nm48 ft. lbs.
Left Engine Mount Isolator to Engine Mount Bracket Nut122 Nm90 ft. lbs.
Left Engine Mount Isolator to Frame Bolts55 Nm41 ft. lbs.
Rear Mount Isolator to Transmission Bolts55 Nm41 ft. lbs.
Rear Mount Isolator to Transmission Crossmember Nuts175 Nm129 ft. lbs.
Right Engine Mount Bracket to Engine Block Bolts65 Nm48 ft. lbs.
Right Engine Mount Isolator to Engine Mount Bracket Nut122 Nm90 ft. lbs.
Right Engine Mount Isolator to Frame Bolts55 Nm41 ft. lbs.


Miscellaneous Components

PartNmft. lbs.in. lbs.
Air Cleaner Housing to Side Rail5 Nm-44 in. lbs.
Air Cleaner Inlet Duct to Housing4 Nm-35 in. lbs.
Air Cleaner Lid Bolts4 Nm-35 in. lbs.
Air Cleaner Resonator to Shroud Bolts3 Nm-27 in. lbs.
Air Inlet Hose Band Clamps3 Nm-27 in. lbs.
Engine Cover Bracket to Cylinder Head Cover Bolts7 Nm-62 in. lbs.
Engine Cover Bracket to Intake Manifold Bolts8 Nm-71 in. lbs.
Engine Cover to Bracket Bolts5 Nm-53 in. lbs.
Engine Lift Bracket21 Nm15 ft. lbs.-
Heater Hose Assembly Support Bracket Bolts8 Nm-71 in. lbs.
Heater Hose Assembly Support Bracket Nut8 Nm-71 in. lbs.
Heater Hose Assembly to Bracket Nuts8 Nm-71 in. lbs.


ECM

PartNmft. lbs.in. lbs.
Amplifier To Body5 Nm-44 in. lbs.
BCM To Body5 Nm-44 in. lbs.
Central Vision Processing Module (CVPM) To Body Bolts5 Nm-44 in. lbs.
DTCM Bracket Mounting Nuts9 Nm-80 in. lbs.
EPB Nut6 Nm-53 in. lbs.
ORC Module11 Nm8 ft. lbs.-
Park Assist Module To BIW3 Nm-26 in. lbs.
PCM Bracket To Body Bolts6 Nm-53 in. lbs.
PCM Ground Wire Install7 Nm-62 in. lbs.
PCM Ground Wire Nuts7 Nm-62 in. lbs.
PCM To Bracket Bolts8 Nm-71 in. lbs.
PCM To Bracket Nuts8 Nm-71 in. lbs.
PDC Lower Cover Nuts8 Nm-71 in. lbs.
PDC To Wiring Connector5 Nm-44 in. lbs.
Power Inverter Module Bracket To IP8 Nm-71 in. lbs.
RFH Module To bracket9 Nm-80 in. lbs.
Security Gateway Module To Speaker Enclosure5 Nm-44 in. lbs.
Steering Column Control Module Band Clamp Screw6 Nm-53 in. lbs.
Tire Pressure Monitoring (TPM) Module Bracket Nuts7 Nm-62 in. lbs.


Power Distribution

PartNmin. lbs.
B+ Input to Power Distribution Center PDC Fasteners8 Nm71 in. lbs.
PDC Lower Cover Fastener8 Nm71 in. lbs.
PDC To Wire Harness Connector5 Nm44 in. lbs.


Ignition Controls

PartNmft. lbs.in. lbs.Notes
Camshaft Position Sensor Bolt9 Nm-80 in. lbs.
Ignition Coil Capacitor Bolt10 Nm-89 in. lbs.
Ignltion Coil Fasteners8 Nm-71 in. lbs.
Knock Sensor22 Nm16 ft. lbs.-Replace fastener with new one.
Spark Plugs20 Nm15 ft. lbs.-
Variable Valve Timing Solenoids4 Nm-35 in. lbs.
Head Honcho
New
#54
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EGR (Exhaust Gas Recirculation)


PartNmft. lbs.
EGR blocker plate to cylinder head23 Nm17 ft. lbs.
EGR cooler bracket nuts23 Nm17 ft. lbs.
EGR cooler tube to cylinder head23 Nm17 ft. lbs.
EGR temperature sensor37 Nm27 ft. lbs.
EGR tube to EGR valve10 Nm7 ft. lbs.
EGR tube to EGR cooler10 Nm7 ft. lbs.
EGR valve to intake manifold nuts10 Nm7 ft. lbs.
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